Lennox International Inc. G50UH-24A-045 User Manual

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,1_2006 Lennox industries Inc.
Dallas, Texas, USA
INSTALLATION
INSTRUCTIONS
G50UH(X) Series
GAS FURNACE
505,254M _ Technical
8/2006 .L_._L Publications
Supersedes 504,957M
Lithe U.S.A.
RETAIN THESE INSTRUCTIONS
FOR FUTURE REFERENCE
Unit Dimensions ................................ 2
G50UH(X) Parts Arrangement .................... 3
G50UH(X) Gas Furnace .......................... 4
Shipping and Packing List ........................ 4
Safety Information ............................... 4
General ........................................ 5
Combustion, Dilution & Ventilation Air .............. 6
Setting Equipment ............................... 8
Filters .......................................... 12
Duct System .................................... 12
Venting ........................................ 12
Gas Piping ..................................... 20
Electrical ....................................... 21
Unit Start-Up ................................... 25
Gas Pressure Adjustment ........................ 26
High Altitude Information ......................... 27
Other Unit Adjustments .......................... 27
Service ........................................ 28
Repair Parts List ................................ 30
Ignition Control Board Diagnostic Codes ........... 30
Troubleshooting ................................. 31
Start-Up & Performance Check List ................ 35
&WARNING
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other ap-
pliance.
Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not
use any phone in your building.
Leave the building immediately.
Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
If you cannot reach your gas supplier, call
the fire department.
08/06
IIIHIININIIIIIIIIIIIIIIIIIIIIIIIIIIII
Page1
505,254M
IIIHIIIIIIIIIIIIIIIIIIINIIIIIIIIIIIIIIIIIIIIIII
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Summary of Contents

Page 1 - G50UH(X) Series

,1_2006 Lennox industries Inc.Dallas, Texas, USAINSTALLATIONINSTRUCTIONSG50UH(X) SeriesGAS FURNACE505,254M _ Technical8/2006 .L_._L PublicationsSupers

Page 2 - L (Either Side)

Removingthe Bottom PanelRemove the two screws that secure the bottom cap to thefurnace. Pivot the bottom cap down to release the bottompanel. Once the

Page 3 - (NO x Units Only)

Thisfurnacemaybeinstalledineitheranatticoracrawl-space.Eithersuspendthefurnacefromroofraftersorfloorjoists,asshowninfigure12,orinstallthefurnaceona pl

Page 4 - A,WARNING

Thisunitisnotequippedwithafilteror rack.A field-pro-videdhigh-velocityfilterisrequiredfortheunittooperateproperly.Table1listsrecommendedfiltersizes.Af

Page 5 - WARNING

Usesheetmetalshearstoremovethecutoutfromthesideofthecabinet.Usethetwoprovidedsheetmetalscrewstoinstallthecutoutonthetopcaptocovertheoriginalflueoutlet

Page 6

Common Venting Using Tile-Lined Interior Masonry ChimneMINIMUM LENGTH = AS SHORT AS PRACTICAL.FOR MAXIMUM LENGTH SEE NOTE TO LEFTNOTE- Refer to provid

Page 7 - I ... I

5 - Theentirelengthofsinglewallmetalventconnectorshallbe readilyaccessiblefor inspection,cleaning,andreplacement.6 - Singleapplianceventingconfigurati

Page 8 - I1"-

TABLE 3Capacity of Type B Double-Wall Vents with Type B Double-Wall ConnectorsServing a Single Category I ApplianceVent and Connector Diameter - D (in

Page 9

TABLE 4Capacity of Type B Double-Wall Vents with Single-Wall Metal ConnectorsServing a Single Category I ApplianceVent and Connector Diameter - D (inc

Page 10 - Removingthe Bottom Panel

TABLE 5Vent Connector CapacityType B Double-Wall Vents with Type B Double-Wall ConnectorsServing Two or More Category I AppliancesVent and Connector D

Page 11 - &WARNING

TABLE 7Vent Connector CapacityType B Double-Wall Vents with Single-Wall Metal ConnectorsServing Two or More Category I AppliancesVent and Connector Di

Page 12

1 NOTE - 60C and 60D size units that require air volumesover 1800 cfm (850 L/s) must have one of the following:1. Single side return air with transiti

Page 13 - kWARNING

Resizethecommonventingsystemto theminimumventpipesizedeterminedbyusingtheappropriatetablesinappendixG.(Theseareinthecurrentstan-dardsoftheNationalFuel

Page 14 - ,IMPORTANT

MANUALMAIN SHUT-OFFVALVE(With 1/8 in. NPTPlugged Tap Shown)GROUNDJOINTUNIONLeft Side Piping(Standard)AUTOMATICGAS VALVE(with manualshut-off valve /AUT

Page 15 - shall not exceed

INTERIORMAKE-UP BOX INSTALLATIONMAKE-UPLeft side / BOX_ °FIGURE 22Refer to figure 24 for field wiring and figure 26 for schematicwiring diagram and tr

Page 16

TYPICAL G50UH(X) FIELD WIRING DIAGRAMWARNING-ELECTRIC SHOCK HAZARD,CAN CAUSE INJURYOR DEATH.UNIT MUST BE GROUNDED IN ACCORDANCEWITH NATIONAL AND LOCAL

Page 17

G5OUH(X) Schematic Wiring Diagram120V ADO /_ SIS BLOWER SPEED CHART L_OR SlO COMBUSTION AIR FACTORY CONNECTED SPEED TAPS MOTOR SECONDARYPROVING SWITCH

Page 18

FOR YOUR SAFETY READ BEFORE LIGHTINGAWARNINGAWARNINGACAUTIONBEFORE LIGHTING smell all around the appliance area forgas, Be sure to smell next to the f

Page 19

8- Honeywell VR8205 Gas Valve with ON/OFF Switch- Move gas valve switch to ON. See figure 27.Honeywell VR8205 Gas Valve with Control Knob -Turn knob o

Page 20 - A, IMPORTANT

ralgasatallaltitudesis3.5"w.c.ManifoldpressureforallunitsfueledbyL.R/propanegasat allaltitudesis10.0"w,c.Seefigures27,28and29forthelocationo

Page 21 - &IMPORTANT

FlueAndChimney1- Checkfluepipe,chimneyandallconnectionsfortight-nessandtomakesurethereisnoblockage,2 - Checkunitforproperdraft,3- Ispressureswitchclos

Page 22 - @1 HsuN,T

4- Removethecollectorboxlocatedbehindthecombus-tionairinducer.Becarefulwiththecollectorboxgas-ket.Ifthegasketisdamaged,it mustbereplacedtopreventleaka

Page 23 - ,, orlo 000

GasketFlueBoxGasketHeatExchangerFlueCollectorBoxAirDeflectorG50UH-48C-135,G50UH-60C-110&G50UH-60D-155UnitsOnlyFlueTransition%Flame Sensor _Flame R

Page 24 - _?_&ll..do-t_E___.YI

ThefollowingrepairpartsareavailablethroughLennoxdealers.Whenorderingparts,includethecompletefurnacemodelnumberlistedontheCSAInternationalnameplate--Ex

Page 25 - ACAUTION

SURELIGHT®CONTROLHEATING SEQUENCE OF OPERATIONNORMAL HEATING MODE ABNORMAL HEATING MODEI POWER ON ] I GAS VALVE OFF. COMBUSTION AIR INDUCER ON._'

Page 26

NORMAL HEATING MODE15-SECOND COMBUSTION AIR INDUCER PREPURGE 9N T ATED BY CLOSED PRESSURE SW TCH.YES _I IGNITOR WARM-UP -- 20 SECONDS.YESI 4-SECOND TR

Page 27

SURELIGHT®CONTROLCOOLINGSEQUENCEOF OPERATIONNORMALCOOLING MODE ABNORMALCOOLING MODEI POWER ON lI IGNITIONCONTROLMA,NPOWERON II CO.T O S O,A .OS ,OO.

Page 28 - ,&WARNING

ISURELIGHT ® CONTROLCONTINUOUS FAN SEQUENCE OF OPERATIONI!LED: SLOW FLASH RATE REMAINS IIUNCHANGED THROUGHOUT SEQUENCE.MANUAL FAN SELECTION MADE AT TH

Page 29 - AkCAUTION

JobNameJobLocationJobNo.CityDateStateInstallerUnitModelNo.SerialNo.HeatingSectionElectricalConnectionsTight?SupplyVoltageBlowerMotorAmps []FuelType:Na

Page 30

TheG50UH(X)gasfurnaceisshippedreadyforinstalla-tionintheupfioworhorizontalposition(leftorright).Thefurnaceisshippedwiththebottompanelinplace.Thebot-to

Page 31 - ILED #2 -- FAST FLASH

Wheninstalled,thisfurnacemustbeelectricallygroundedaccordingtolocalcodes.Inaddition,intheUnitedStates,installationmustconformwiththecurrentNationalEle

Page 32 - HASCONTROLRESET,GN,T,ON

Inthepast,therewasnoprobleminbringinginsufficientout-doorairforcombustion.Infiltrationprovidedalltheairthatwasneeded.Intoday'shomes,tightconstruc

Page 33 - COOLINGSEQUENCEOF OPERATION

CHIMNEYVENTEQUIPMENT IN CONFINEDSPACE ALL AIR FROM INSIDEWiTER/HEATERFURNACE 1_OPENINGS(To AdjacentRoom)I I I INOTE - Each opening shall have a free a

Page 34 - SURELIGHT ® CONTROL

CHIMNEYOR GASVENT_EQUIPMENT IN CONFINED SPACEALL AIR FROM OUTSIDE(All Air Through Ventilated Attic)VENTILATION LOUVERS(Each end of attic)FURNACEINLET

Page 35 - [] 002 [] co

Return Air -- Upflow ApplicationsReturn air can be brought in through the bottom or eitherside of the furnace installed in an upflow application. If t

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