Lennox International Inc. Magic-Pak PWC182 User Manual

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INSTALLATION AND
MAINTENANCE INSTRUCTIONS
PWC Series "Magic-Pak"
Self-Contained Heat Pump
[ WARNING
Improper installation, adjustment, alteration, service or maintenance can cause injury
or property damage. Refer to this manual. For assistance or additional information,
consult a qualified installer or service agency.
I _'WARNING I
For your safety, do not store or use gasoline or
other flammable vapors and liquids in the
vicinity of this or any other appliance. Such
actions could result in property damage, per-
sonal injury or death.
Installation and servicing of air conditioning
equipment can be hazardous due to internal
refrigerant pressure and live electrical compo-
nents. Only trained and qualified service
personnel should install or service this equip-
ment. Installation and service performed by
unqualified persons can result in property
damage, personal injury or death.
] A CAUTION I
These units are not approved for mobile home
applications. Such use could result in prop-
erty damage, p_rsonal injury or death.
TABLE OF CONTENTS
INSTALLATION ....................................... 2
OPERATION .......................................... 5
MAINTENANCE ..................................... 6
WIRING DIAGRAMS .............................. 7
WARRANTY ......................................... 10
ManufacturedBy
A.A.C.
A Lennox International Company
421 MonroeStreet
Bellevue,OH 44811
IIIIIIIIIIII)llllllllllllllllllllllllll}lilllllll
I A CAUTION [
The installation of this appliance must conform to the requirements of the National Fire Protection Associa-
tion; the National Electrical Code, ANSl/NFPA No. 70 (latest edition) in the United States; the Canadian
Electrical Code Part 1, CSA 22.1 (latest edition) in Canada; and any state or provincial laws or local ordi-
nances. Local authorities having jurisdiction should be consulted before installation is made. Such appli-
cable regulations or requirements take precedence over the general instructions in this manual.
Save these instructions for future reference
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Summary of Contents

Page 1 - Self-Contained Heat Pump

INSTALLATION ANDMAINTENANCE INSTRUCTIONSPWC Series "Magic-Pak"Self-Contained Heat Pump[ WARNINGImproper installation, adjustment, alteration

Page 2 - PWCInstallation

ILimited WarrantyAugust 1, 1997This warran(ygivesyou specificlegalrightsand you may have otherrightswhich vary from state/provinceto state/province.Wa

Page 3 - [A CAUT,ON]

INSTALLATION INSTRUCTIONSWall Sleeve Kit CA239For Use WithHW/HWC/EWC/PWC SeriesMagic-Pak Thru-the-Wall Unitage__WARNINGParts ListQuantity Description1

Page 4 - Minimum Required Surface Area

INSTALLATIONWall Sleeve AssemblyToassemble the wall sleeve, refer to the followinginstruc-tions and Figure 1.1. Slidetop panel over side panels untilr

Page 5 - Defrost Control

Further sealing against air infiltrationmust be donealterthe Magic-Pak unit is installedin the wall sleeve and utilityconnectionshave been completed (

Page 6 - MAINTENANCE

I_A_T_°.I 4"948°96----IIINSTALLATIONAND MAINTENANCEINSTRUCTIONSPWCSERIESSELF-CONTAINEDHEATPUMPManufacturedByARMSTRONG AIR CONDITIONING INC.A LENN

Page 7 - 75"CCOPPERWIRE

I PART.OI .,,,,RO..I OATE12''0 I SUPERSEOESI I PAGE2OF,0GENERALTheseinstructionsexplainthe recommendedmethod of installationof thePWCheatpum

Page 8 - PWC with 15 KW Heat Strip

PARTNO. I 41194BOg6I DATE I 2-1-96 I SUPERSEDESI 411940094 I PAGE3OFIOILOCATIONThedesignis certifiedfor through-the-wallinstallationonly. Theinteriorp

Page 9 - PWC with No Heat Strip

PA.T.O.I ,,,,_,,.0_,I 0','_ I _'"_ I SU"ERSEOESI ""_"00_"I PA_E,'O_,OFIGURE1INSTRUCTIONFORSUPPORTING

Page 10 - Limited Warranty

.ARTNO.I "f9"Bog I OATEI 2"t'g6I .SUPERSEOESI 4119'0094[ PAGESOFtOLIMITATIONSThe unit shouldbe installedin accordancewith all

Page 11 - INSTALLATION INSTRUCTIONS

I PA.TNoI .tt9..o96I DATE12196 I SUPERSEDESI ,rig.DO9.I PAGE,O.tOIt an installation is made in which it is more desirable to mount the filter exterior

Page 12 - Figure I

INSTALLATIONGeneral=.se instructions explain the recommended method of,llation of the PWC heat pump unit and associatede_uctricalwiring.the unit insid

Page 13 - I.---- z9- -,4

PA...o,I .,,9.o09.IIDNSTALLATIONAN MAINTENANCEINSTRUCTIONSPWCSERIESSELF-CONTAINEDHEATPUMPPARTNO.] 4,,94°O94I OA_E] 4-,5-94I SU_RSEOESI .EWI _'AGE

Page 14 - AND MAINTENANCE

!PART NO.I 4,tg4ooB4I DATEI 4lsg, I SUPERSEOESI NEWI PAGE2OFlOGENERALTheseinstructionsexplainthe recommendedmethodof installationof the PWCheal pumpun

Page 15 - 1 2 3 4 5

I PA,,NO.I ,, g,o094I DATEI '-fS-g'I SUPERSEDESI ,EW I PAGE3OF,OLOCATIONThedesign is certifiedfor through-the-wallinstallationonly.The inter

Page 16

I PART.O.I "(940094[ DArEI 4-_5-9'I SUPERSEDESNEW [PAGE4 OF 10FIGURE1INSTRUCTIONFORSUPPORTINGPWCUNITSWallSleeve7 x 22 Mio. OpeningToAlign wi

Page 17 - VibrationIsolatingMaterial

PA,TNOI 4tt94OOB4I DA EI 41594]SUPERSEDESI NEWI PAGE OFtOLIMITATIONSThe unit shouldbe installedin accordance with all national and localsafetycodes.Li

Page 18

PARTNO. ] 41194D094 ] DATE ] 4-15-94 ] SUPERSEDES ] NEW ] PAGE6 OF 10If an installation is madein which it is more desirable tomount the filter exteri

Page 19

PA,T,O.I ,tt,,O0,,( [ l SUPERSEOESI NEW l PAGE OFtOThe defrost controlwill initiatea defrosl cycle if the time period has elapsedand the defrost senso

Page 20 - AN MAINTENANCE

[PARTNOI 4t_g4DOg4I DATE] 4iS-g,I SUPERSEOESI NEWI RAGE8OF_OMAINTENANCENORMAL MAINTENANCEWARNING: PRIORTO ANY OF THE FOLLOWING MAINTENANCE PROCEDURESS

Page 21

I _,,9_Do9.I OA_El .-_5-g_l SU_E.SEOESl .EW I ,_GEgOF,OCAP._EE EV.OV_REDUOI'CR VZOI.[THIGHRmUB.UE?AND 10 PVC 0NLYlira>(CmTmm.L0WC/P/Z:IT_-RIJ_

Page 22

I PAGE10 OF 101PA'_RT N0. I 411941)094 I DATE I 4-15-94 I SUPERSEDES I NEW3Ct/'ZsO-t-60SUPPLTWI?H ¥[N.75'€ €_ WIIaE_ LINK; tOLTAE_&apos

Page 23

If the unit is installed in a residential garage, it must belocated or protected to avoid physical damage by vehicles.The unit must be installed so th

Page 24

,!PWCSELF CONTAINEDTHRU-THE-WALL HEAT PUMPPart No. 30790F08g Date 6-1-69Supersedes 30790G082 Page_of 12Installation andMaintenance Instructions_O,MSTP

Page 25

Part N_ 30790F089$upereedes 30790G082Date. 6-1-89Page2__2__of 12FORWARDThis is a self-contained heat pump designed for Installation through an exterio

Page 26 - TIMEJUMPER

PartNo. 307SOF089Supersedes 30790G082Date 6-1-89Page _of 12INTRODUCTIONThis manual is intended to familiarize the installer, serviceman, and the user

Page 27

Part No. 30?90F089 Date 6-149Supersedes 30790G082 ,, Page _of 12TABLE OF CONTENTS "PageINSTALLATIONSite Preparation ...

Page 28 - CONNECTION DIAGRAM

Part No. 307g0F089Supersedes 30790G082Date. 6-1-89Page_of 12INSTALLATIONSite PreparationTills unit is approved for thru-the.wall installation, with ze

Page 29 - ,.)NNECT I ON DIAGRAM

Part No. 30790F089 Date 6-1-89Supersedes 30790G082 Page_of 12INSTALLATIONBefore sliding unit into sleeve, remove 5 screws and washers from top panel.

Page 30 - Maintenance Instructions

PanNo. 307g0F089Supemedes 30790G082Date 6-1_9Page T of 12INSTALLATIONElectrical ConnectionsAll wiring to unit must comply with the national Electrical

Page 31

Part No. 30790F089Supersedes 30790G082Date 6-1-89Page_ of 12FIGURE 3.SINGLE ENTRY SUPPLY[]208-230 voit1 Ph. power supplyIIIRemove internalfor multiple

Page 32 - Supersedes 30790G082

Part No. 30790F089 Date 6-1-89Supersedes 30790G082 Page_of 12ThermostatThis unit requires special thermostat for operation. See product specification

Page 33

Part No. 30790F089Supersedes 30790G082Date 6-1-89Page 10 of 12INSTALLATIONA. Unit Check-Out Procedure - IMPORTANT1. Filter(s) must be clean and in pla

Page 34

Application Limitations AirFilterOutdoor Ambient Air Temperature °FMinimum DB - Cooling Maximum DBCool Heat65125 75Indoor Ambient Air Temperature °F I

Page 35

Part No. 30790F089Supersedes 30790G082Date. 6-1-89Page 11 of 12OPERATION INSTRUCTIONSThe following instructions are to be followed to obtain years of

Page 36 - Supemedes 30790G082

Part No. 30790F089Supersedes 30790G082Date, 6-1o89Page 11 of 12OPERATION INSTRUCTIONSThe following instructions are to be followed to obtain years of

Page 37 - I No.I No.2 I

Usewiringwithatemperaturelimitation of 75 =C mini-mum. Run the 208 or 230 volt, 60 hertz electric powersupply through a fused disconnect switch to the

Page 38 - Thermostat

After closing test pins and appropriate cycle time haselapsed, the reversing valve should shift to defrost modeand the outdoor fan should stop. After

Page 39

208/230-1-60POWERSUPPLYWITHMIN.75"CCOPPERWIREI CIRCUIT1I I (lo_cO_L'qCIRCUIT2I•; ..; : :P_DBLACKLOWER MOTORvloI_rrREDUNE VOLTAGE-FACTORYUNE

Page 40

208/230-1-60:OWER SUPPLY WITH MIN.75"C COPPER WIREI CIRCUIT 1 I CIRCUIT 2: i : :: •REDF_UNE VOLTAGE-FACTORY... LINE VOLTAGE-RELD... LINE V

Page 41

208/230-1-60POWER SUPPLY WITH MIN.75"C COPPER WIRELINE VOLTAGE-FACTORY... UNE VOLTAGE-FIELD... UNE VOLTAGE-FIELD (IF USED)LOWVOLTAGE-FACTO

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